Device Name: Air hammer, Forging roll.Electric screw press.Precision punch Robot welding Plasma cutting machine
Precision:Rough forging, For precision forging. the dimension tolerance can ne controlled within 0.3,/For Precision punch, the dimension tolerance can be controlled within 0.1, flatness and parallelism 0.03
Processing Range:A variety of forging parts, Rolling forging for ring, parts/Direct forming for steel parts with complex shape, Rotary extrusion for thin-wall pulley sprocket. Steel sheet drawing for thin-wall parts.
2.Heat treatment:
Device Name: Pit fumace / Box-type furnace / Universal furnace / 40-500KW intermediate frequency and high frequency quenching equipment
Precision: MAX HRC65(±1),variation range ±HRC1 / The deformation of vacuum quenching ≤0.05 / The surface hardness of nitriding HV1200-1400, deformation≤0.01
Processing Range: Quenching and tempering / Quenching carburizing and quenching / Salt bath quenching / Vacuum quenching / Subzero treatment / Liquid nitriding / Gas nitriding / Carbonni triding / QPQ treatment / high-frequency quenching
3.Lathe processing:
Device Name: Imported full-automatic vertical and horizontal CNC machine
Precision: Dimension tolerance grand 6. Roundness, straightness,concen tricit≤0.01. Roughuess Ra0.8,Rz3.2
Processing Range: Inner bore≥6mm,Outside diameter≤2000mm,Length≤2000mm
4.Drilling and milling process:
Device Name: inported machining center inported CNC tapping center
Precision: Tolerance of inner bore:grand 6. Position 0.05, roughness Ra 0.8
Processing Range: The min inner bore 1mm, metric, inch,American standard thread, min M 1.6. Length of workbench 1200mm, width 800mm
5.Tooth shape processing:
Device Name: CNC gear hobbing machine / Gear shapingmachine / Normal gear hobbing machine
Precision: The roughness of teeth surface Ra 1.6. Concentricity 0.05
Processing Range: Max module M=16/Outsude diameter ≤1500mm / Max teeth number:216
6.Grinding:
Device Name: CNC cylindrical grinder / Surface grinder / Internal grinder
Precision: Dimension tolerance: Grand 5. Roughness Ra 0.4, Rz1.6
Processing Range: Outside diameter 3mm-200mm
7.Other manufacturing process:
Device Name: Imported vartical broaching machine hydraulic broaching machine
Precision: The symmetry of keyway 0.03/ The tolerance of keyway grand 8 / the precision of spline grand 5 which is the equivalent of DIN grand 8
Processing Range: Straufgt keyway / Spline shaft and spline bore / special bore (square hole, elliptical hole)
8.Surface treatment:
Device Name: Automatic electroplating production line
Precision: The thickness tolerance of zine plated 0.003mm, neutral salt spray test 120 hours.
Processing Range: Zinc plated, Non-chromate Dacromet treatment, chromium plated, black oxide treatment, phosphorization, anodic oxidation, nickel plating.